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6. Innovation and Advancement

Tuesday, May 21, 2024
3:45 PM - 5:00 PM
Meeting Room 3, Level 2



Overview

This session provides four case studies where machine learning, AI and robotics were applied to solve a diversity of engineering issues.

Presentations

Don’t forget your keys when trying to unlock the productivity of low-permeability coals
Raymond Johnson Jr* (Novus Energy Holdings)
Bayesian inversion of tilt data using a machine-learned surrogate model for pressurised fractures
Saeed Salimzadeh* & Dane Kasperczyk (CSIRO), Teeratorn Kadeethum (Sandia National Laboratories)
Case study using APDMS and RPEMS for SAWL pipes and benefits for offshore pipelay
Tribhuwan Kathayat* & Atul Srivastava (Welspun Corp Ltd.), Jan de Boer (Allseas Engineering B.V.), Bhavin Mapara & Mahesh Gajjar (Welspun Corp Ltd.)


Speakers

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Prof Ray Johnson
General Manager - Technical Services
Novus Energy

Don’t forget your keys when trying to unlock the productivity of low-permeability coals

3:47 PM - 4:05 PM

Abstract

Low-permeability, coal seam gas (CSG) wells have been the subject of laboratory research and modelling studies over the last decade, particularly focusing on the pressure-dependent permeability (PDP) behaviour of coals. These research efforts have progressed diagnostic methods to identify and quantify PDP and provide practical technologies to counter these effects.
Firstly, machine learning methods based on drilling and historical well-test data can provide insight into the range of coal permeability during drilling. Next, the process of history-matching the after-closure pressures from diagnostic fracture injection tests (DFITs) using reservoir simulators can determine best-fit values for fracture compressibility, a key parameter for reservoir models. Finally, these data along with DFIT reservoir pressure and permeability data can inform the decision-making process as to the most applicable completion strategy and aid developmental planning.
For areas where vertical or surface-to-inseam (SIS) wells have been unsuccessful, new hydraulic fracturing technologies have been developed to enhance the stimulated reservoir volume (SRV) in coals, using horizontal wells with multi-stage hydraulic fracturing in excess of 20 stages. Recent laboratory and modelling of micro-proppants has extended prior laboratory and modelling studies and provided insight into proppant transport, embedment, and screen-out behaviour. These well stimulation technologies can be co-applied in new or existing CSG fields and are suitable for areas where overlapping tenements limit conventional, steel-based completion strategies.
In conclusion, this paper will bring the key findings of these studies together in a cohesive framework and provide the workflows to implement these technologies for better productivity in low-permeability coals.

Biography

Prof Raymond L. Johnson Jr. is currently General Manager, Technical Services at Novus Fuels and Professor of Well Engineering and Production Technology at The Centre for Natural Gas, The University of Queensland. He has a PhD in mining engineering, MSc in petroleum engineering, a Graduate Diploma in Information Technology, and BA in Chemistry. Prof Johnson is a Life Member of the Society of Petroleum Engineers (SPE), past Queensland SPE Section chair, twice co-Chair of the SPE Unconventional Reservoir Conference Asia Pacific, 2019 co-Chair and 2021 Advisor of the URTeC Asia Pacific Conference, Technical co-Chair of the 2023 Asia Pacific SPE Unconventional Reservoir Symposium, twice recipient of the SPE Regional Technical Award (Production Operations and Management and Information) and 2023 Regional Service Award. Ray has served in numerous Technical and Management positions in service, operating and consulting companies in the USA and Australia. Prof Johnson is a Fellow of Engineers Australia.

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Dr Saeed Salimzadeh
Sentior Scientist
CSIRO

Bayesian inversion of tilt data using a machine-learned surrogate model for pressurised fractures

4:25 PM - 4:43 PM

Abstract

In this study, we present a novel inversion model to infer the subsurface fractures from the ground surface tilt measurements. A machine-learned surrogate forward model based on conditional Generative Adversarial Networks (cGAN) is developed, tested and utilised to predict ground surface tilts (displacement gradients) induced by pressurised fractures in the subsurface. The results show that the surrogate forward model satisfactorily predicts the tilt vector at the ground surface induced by the prescribed pressurised fracture. The model prediction was satisfactorily for complex cases of multiple fractures located at different depths, while the model itself was originally trained for a set of single fractures located at a prescribed constant depth. Then, an inversion algorithm based on Bayesian method was implemented to find the optimised solution (pressurised fracture) for a given ground surface data (an array of tilt data) using the trained surrogate forward model. The results show how the inversion using the surrogate model is reliable and much faster than the finite element model used for creating the training data.

Biography

Dr Saeed Salimzadeh obtained his PhD in Geomechanics at University of New South Wales (UNSW Sydney) in 2014. He has international research experience through working with the rock mechanics group of Professor Zimmerman at Imperial College London, and Danish Offshore Technology Centre, Denmark. Currently Saeed is a Senior Research Scientist at Subsurface Engineering team at CSIRO Energy, Clayton, Australia. Saeed is an expert in reservoir geomechanics and hydraulic fracturing. His work includes numerical modelling, code development, laboratory experiments, ground surface monitoring, inverse analysis, and machine learning. He has developed the hydraulic fracturing simulator module CSMP-HF. Saeed has supervised many master and PhD students.

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Mr Tribhuwan Kathayat
President and Global Operations Head - Pipe Business
Welspun Corp

Case study using APDMS and RPEMS for SAWL pipes and benefits for offshore pipelay

4:44 PM - 5:02 PM

Abstract

Welspun Corp Limited (WCL) is engaged in manufacturing and supply of SAWL carbon steel pipes for oil and gas transportation since more than 2 decades. The line pipe dimensions are very critical for offshore pipes particularly ovality (out-of-roundness) at pipe ends, skew (out-of-straightness) and diameter at pipe ends, as these are key contributors to Hi-Lo and fit-up of pipes onboard offshore lay vessels.
WCL has installed APDMS & RPEMS at our Anjar SAWL, which can measure 19 & 9 parameters with the help of 72 & 6 measurement sensors respectively. APDMS & RPEMS is an integrated optical measurement system, using laser triangulation, coupled with SAP integration, its own calibration modulus and provides an accurate solution to all pipe measurements. At each pipe end, 1000 readings minimum are generated at a particular location which is shared with Allseas, helping them during fit-up, resulting in excellent weld quality, increased productivity, reduction in cost and meeting timelines. Also, taking into the equipment accuracy for each parameter to be measured by APDMS or RPEMS, the negative tolerance was deducted from the acceptance criteria for each parameter to be met as per specification requirements.
WCL has currently executed offshore projects with close dimensional tolerances measured using the APDMS for one project and RPEMS for other project for Allseas, who is going to lay the pipe offshore. Present paper aims to show the significance of using APDMS/ RPEMS based on the data from the executed project for SAWL pipes complimenting it with experience of Allseas.

Biography

Mr. T. S. Kathayat is a Mechanical Engineering Graduate, an alumnus of IIM Bangalore & S. P. Jain, currently working as Global Operation Head - Pipe Business, Welspun Corp Ltd (Facilities in India, USA & KSA) He has been with Welspun Group for the last 28 years at various positions. He is a Technical member of various National & International bodies. He was conferred with various Awards & Recognitions, National and International, namely – “India Achievers Award”, “Quality leadership Award”, "Corporate Excellence Leader of the Year" and “Outstanding Leader of the Year- Quality Segment”. Under his Leadership, Welspun has received many National & International Awards such as “FICCI Quality System Excellence Award for Manufacturing”, “NACE International Corrosion Awareness Award”, “Golden Peacock National Quality Award” He has chaired various National and International Pipe line conferences and delivered various technical lectures for Oil and Gas for Onshore and Offshore at several International Conventions.

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Dr William Walton
Principal Reserves / Resources Advisor
Molyneux Advisors

Session Chair

Biography

William Walton is currently Principal Reserves / Resources Advisor with Molyneux Advisors. He is an oil and gas professional with over 39 years’ experience, including almost three decades with Royal Dutch Shell Group companies and over seven years with BP (Exploration and Development). William’s expertise covers oil and gas exploration and development-related activities, including geo-modelling, well-site operations, opportunity resource evaluation, field development planning, hydrocarbon asset maturation and reserves / resources assessment and assurance. As project leader, William has successfully delivered a number of oil and gas projects from initial exploration and discovery through to onstream production on conventional and unconventional oil and gas developments across Europe, the Middle East, Africa and Asia-Pacific. William is a member of the Society of Petroleum Evaluation Engineers (SPEE) and Society of Petroleum Engineers (SPE). His current interests include leveraging his experience in the energy transition, providing expert witness services as well as continuing to apply his expertise on reserves and resources matters. William holds BSc (Hons) and PhD degrees in Geological Sciences from the Universities of Aston in Birmingham and Sheffield, UK.

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